At SafeRack, we understand dedication to doing the job right and the importance of safety above all else. This Christmas, we celebrate the hardworking individuals who give their all each day—not just for their teams at work, but for their loved ones waiting at home.

We know you rise before dawn, putting in long hours to provide for your families. You work hard and give it your all, because they depend on you. And at the end of the day, when you finally walk through the door to see their smiling faces, you know it’s all worth it.

This Christmas, we honor your commitment and remind you that your safety matters—to your families and to us. Because they rely on you, you can rely on us.

The post A Heartfelt Christmas Message from SafeRack appeared first on SafeRack.

Key Points You’ll Learn:

• Common Chemical Hazards: Understand the primary risks in chemical manufacturing, including chemical exposure, fire, spills, equipment failure, and fall risks.
• Safety Guidelines: Learn essential safety measures such as proper labeling, PPE use, chemical compatibility, and emergency preparedness.
• Fall Prevention: Explore how gangways, platforms, and anti-slip products enhance worker safety around hazardous substances.
• Spill Containment: Discover products to manage chemical spills and leaks to prevent contamination and exposure.
• SafeRack Solutions: See how SafeRack’s products, like gangways and spill containment systems, improve chemical safety and regulatory compliance.

The Importance of Chemical Safety

Manufacturing facilities in the chemical industry utilize dangerous chemicals, from solvents and acids to gases and flammable materials. These substances pose various risks to operators and visitors, including exposure to toxic fumes, skin contact with corrosive materials, and the potential for explosive reactions. Ensuring chemical safety is not just a regulatory requirement but a moral imperative to protect workers from harm.

Common Hazards in Chemical Manufacturing

Chemical manufacturing presents several hazards that require careful management. Among the most significant are:

• Chemical Exposure: Inhalation, ingestion, or skin contact with hazardous chemicals can lead to acute or chronic health issues, including respiratory problems, chemical burns, or poisoning.
• Fire and Explosions: Flammable chemicals and volatile substances can ignite or explode if not handled properly, causing severe injuries or fatalities.
• Spills and Leaks: Accidental spills and leaks can lead to contamination, slip hazards, and exposure to toxic substances.
• Equipment Malfunction: Faulty or improperly maintained equipment can release hazardous chemicals or fail to contain them, leading to exposure risks.
• Falls and Slips: Working around chemicals often requires accessing elevated areas or navigating slippery surfaces, increasing the risk of falls and related injuries.

General Chemical Safety Guidelines

To mitigate the risks associated with chemical manufacturing and ensure the safety of employees, companies should implement the following comprehensive safety practices:

Labeling and Storage: All chemicals should be labeled accurately and stored according to compatibility guidelines to prevent dangerous reactions.

Personal Protective Equipment (PPE): Workers should be equipped with appropriate PPE, including gloves, goggles, and lab coats, to safeguard against exposure to hazardous chemicals.

Safety Data Sheets (SDS): Keep SDS accessible for every chemical in the facility. These sheets provide critical information on hazards, safe handling, and emergency procedures.

Chemical Compatibility: Understand chemical interactions to prevent accidental reactions. Properly segregate incompatible chemicals during storage and use.

Training and Emergency Preparedness: Regular training on chemical safety protocols and emergency procedures, such as spill response, ensures workers are prepared for potential incidents.

Waste Disposal: Adhere to correct hazardous waste disposal methods to protect the environment and comply with regulations.

Products that Enhance Chemical Safety

There is a range of products designed to improve safety in chemical manufacturing facilities. These solutions can help address key safety challenges, particularly in fall prevention and safe chemical handling.

Gangways and Platforms: Gangways and platforms provide safe access to trucks, railcars, and other elevated work areas. With features like self-leveling stairs and adjustable platforms, these products reduce the risk of falls while ensuring secure footing for workers handling chemicals.

Safety Cages and Handrails: Safety cages and handrails are designed to prevent falls from elevated surfaces, offering additional protection in areas where chemicals are used or stored. These structures can be customized to fit specific work environments and are built to withstand harsh chemical conditions.

Spill Containment Solutions: Spill containment systems, including track pans and spill berms, help contain leaks and spills, preventing them from spreading and reducing the risk of exposure and environmental contamination.

Anti-Slip Products: Anti-slip products, such as treads and coatings, are essential for preventing slips and falls in areas where chemicals are present. These products are designed to maintain traction, even in wet or oily conditions.

Conclusion

Chemical safety in manufacturing is essential for protecting workers and maintaining a safe work environment. By following best practices to keep employees and visitors safe on site and utilizing safety solutions, manufacturing companies can significantly reduce the risks associated with chemical hazards. Whether through fall prevention, proper chemical handling, or emergency preparedness, prioritizing safety ensures that manufacturing processes remain efficient and accidents are minimized.

Investing in the proper safety equipment and protocols protects workers and helps companies comply with regulatory standards and avoid costly incidents. SafeRack is committed to providing the tools and solutions necessary to support these efforts, making chemical manufacturing environments safer for everyone.

Ensure your facility is fully equipped to handle chemical hazards safely. Contact a SafeRack representative to explore our range of spill containment solutions, gangways, and anti-slip products designed to protect workers and maintain compliance with safety regulations.

The post Chemical Safety in Manufacturing Plants: Protecting Workers & Preventing Accidents appeared first on SafeRack.

Importance of WHS Programs

WHS programs are designed to identify and mitigate risks in the workplace, ensuring that employees operate in a safe environment. These programs are crucial for preventing accidents, injuries, and illnesses that can occur due to unsafe work practices or hazardous conditions.

Protecting Employees

The primary goal of any WHS program is to ensure the safety and well-being of employees. By identifying potential hazards and implementing safety measures, businesses can significantly reduce the risk of workplace accidents. A safe work environment not only prevents injuries but also boosts employee morale and job satisfaction. “Implementing a robust Workplace Health & Safety program is not just about meeting regulatory requirements—it’s about fostering a culture of safety that protects our most valuable asset: our employees,” says Ryan McLaughlin, Environmental Health & Safety Director for SixAxis. “We believe that a safe work environment leads to a more engaged and productive workforce, ultimately driving our success and innovation.” When employees feel safe, they are more likely to be productive and engaged in their work, leading to a more positive and efficient workplace.

Enhancing Productivity

Accidents and injuries can disrupt operations and lead to downtime. By preventing such incidents through effective WHS programs, companies help maintain steady productivity levels. Moreover, safe, well-maintained equipment and clear safety protocols can streamline workflows and improve efficiency. Employees can perform their tasks without the constant fear of injury, which allows them to focus better and work more efficiently.

Ensuring Compliance

Compliance with OSHA and IBC standards is a legal requirement and critical to maintaining a safe workplace. OSHA and IBC standards set the minimum requirements for workplace safety and health, and compliance with these standards helps prevent legal penalties and fines. “Compliance with OSHA and IBC standards is fundamental to operations at SafeRack and all of our facilities,” underscores McLaughlin. “Our commitment to these standards ensures that we not only meet legal obligations but also continuously improve our safety practices. This proactive approach minimizes risks, enhances efficiency, and builds trust with our clients and employees alike.” Regular safety audits and inspections are often part of WHS programs to ensure ongoing compliance with OSHA and IBC regulations.

IBC and OSHA standards are also crucial for safely handling and transporting hazardous materials. Compliance with these standards ensures that such materials are managed safely, preventing spills and accidents. This protects employees and safeguards the environment from contamination due to improper handling of chemicals and other hazardous substances.

Key Benefits of Implementing a WHS Program

Implementing a WHS program offers numerous benefits beyond compliance and employee protection. 

1. Financial Savings – Companies with effective WHS programs often benefit from lower insurance premiums due to reduced risks. Insurance providers recognize that businesses with strong safety records are less likely to file claims, leading to significant savings. Additionally, compliance with safety regulations helps avoid costly fines and legal fees associated with workplace accidents and violations. These financial benefits can be substantial, incentivizing companies to invest in comprehensive WHS programs.
2. Improved Reputation – A strong safety record enhances a company’s reputation as a responsible and desirable employer. Companies known for their commitment to safety can attract top talent, as prospective employees are more likely to choose workplaces where their well-being is prioritized. Furthermore, clients and partners are more likely to do business with companies that prioritize safety, ensuring their operations are reliable and ethical. This improved reputation can lead to increased business opportunities and long-term success.
3. Employee Involvement and Satisfaction – An occupational safety and health program encourages employee involvement through safety committees, suggestion programs, and regular training sessions. This involvement fosters a culture of safety and shared responsibility. Employees who feel their input is valued are likelier to adhere to safety protocols and contribute to a safer work environment. Additionally, employees who feel safe and valued are more satisfied with their jobs, leading to lower turnover rates and higher levels of job commitment. This positive work environment can enhance overall company morale and productivity.
4. Long-Term Success – WHS programs contribute to the sustainability of operations by ensuring that safety practices are continuously improved and adapted to changing conditions and new regulations. A proactive approach to workplace safety promotes continuous improvement, helping companies stay ahead of potential risks and challenges. By investing in a comprehensive WHS program, companies can achieve long-term success and foster a culture of safety and well-being. This commitment to safety can also enhance the company’s resilience and ability to navigate future challenges.

Incorporating a Workplace Health & Safety (WHS) program is not just about compliance; it is about creating a safer, more productive, and more reputable organization. The benefits of such programs are extensive, ranging from protecting employees and enhancing productivity to ensuring compliance with OSHA and IBC standards. By investing in a comprehensive WHS program, companies can achieve long-term success and foster a culture of safety and well-being.

Ready to elevate your workplace safety and compliance standards? SafeRack offers industry-leading solutions that integrate seamlessly into your Workplace Health & Safety (WHS) program. Contact us today to learn how we can help you create a safer, more efficient work environment.

The post Benefits of a Workplace Health & Safety Program: Compliance, Policies, and Standards appeared first on SafeRack.

Understanding Ergonomics in Access Platforms

Ergonomics is the science of designing equipment and systems that fit the human body’s natural movements and capabilities. In the context of industrial access platforms, ergonomics focuses on creating work areas and equipment that minimize physical strain and reduce the risk of injuries for the people who use them. This is particularly important for workers involved in loading and unloading bulk materials into railcars, trucks, and marine environments, where repetitive movements made in awkward positions are common.

Benefits of Ergonomic Access Platforms

1. Enhanced Worker Safety

The primary benefit of ergonomic access platforms is the significant reduction in workplace injuries. Fitting the work environment and equipment to the people who use it can significantly decrease musculoskeletal disorders (MSDs) among workers​​. Ergonomically designed platforms, such as the GX Gangway and the MAXRack Elevating Safety Cage, are engineered to provide safe and efficient access, reducing the risk of falls while also preventing muscle strains from repetitive motion. These platforms incorporate features like adjustable heights and easy-to-use controls, ensuring workers can maintain optimal postures and avoid unnecessary strain.

2. Increased Comfort and Reduced Fatigue

Ergonomically designed work platforms also contribute to worker comfort by reducing physical fatigue. For instance, ErectaStep mobile modular platforms are designed to be lightweight yet sturdy, allowing for easy maneuverability and minimal exertion. Features like self-leveling stairs and telescoping extensions accommodate various vehicle heights and access points, ensuring workers do not have to overreach or bend excessively, thus maintaining comfort and stability throughout their daily tasks.

3. Boosted Productivity

Comfortable and safe workers are more productive. Studies have shown that ergonomic interventions can increase productivity significantly​​. Workers who are not slowed down by discomfort or need frequent breaks due to fatigue or pain can perform their tasks more efficiently. ErectaStep modular access solutions are designed for quick assembly and easy reconfiguration, enabling seamless workflow and reducing downtime due to injury.

4. Financial Benefits

Investing in ergonomic access platforms can lead to substantial financial benefits. The National Safety Council estimates that the total cost of work-related injuries in 2022 in the United States was $167 billion, including lost wages and productivity, medical expenses, and administrative costs​​. By reducing the incidence of injuries and associated costs, companies can see a direct positive impact on their bottom line. Moreover, improved productivity translates to higher output and potentially greater profits.

Key Features of Ergonomic Access Platforms

Adjustable Heights and Angles: Platforms like ErectaStep’s modular work platforms feature adjustable heights and angles, which allow workers to maintain neutral postures regardless of the height of the equipment they are accessing.

Lightweight Materials: ErectaStep’s platforms are made of lightweight, durable materials, which reduces the physical effort required to move and adjust them, minimizing strain on workers.

Intuitive Controls: Ergonomic platforms incorporate user-friendly controls that reduce the need for awkward movements. For example, the MAXRack Elevating Safety Cage can be adjusted with simple controls, making it easier for workers to maintain balance and control.

Slip-Resistant Surfaces: Platforms with slip-resistant surfaces, like those offered by SafeRack and ErectaStep, ensure that workers have secure footing, reducing the risk of slips and falls.

Case Study: Financial Impact of Ergonomic Improvements

Consider this compelling case for ergonomic improvements in manufacturing. At Deere and Company, implementing an ergonomics program significantly improved workplace safety and productivity. Initially, heavy lifting and poorly designed tools led to repetitive motion injuries and high workers’ compensation costs, which increased by 15% annually. 

By involving workers in the early stages of the program, Deere and Company identified key issues and made necessary adjustments, such as redesigning workspaces and introducing ergonomically sound tools. This resulted in an 83% reduction in back injuries and a 32% drop in healthcare costs over ten years, highlighting the critical role of ergonomically sound equipment in manufacturing.

Conclusion

Ergonomics in access platforms is not just about compliance with safety standards; it’s about creating a work environment that promotes health, safety, and efficiency. By investing in ergonomically designed access platforms, businesses can protect employees from injury, reduce downtime, enhance productivity, and achieve significant financial savings. SafeRack’s commitment to ergonomic design of access platforms underscores the critical role these innovations play in modern industrial safety and efficiency.

Improve worker safety and productivity with SafeRack’s ergonomic access platforms. Explore our stairs, ladders, and loading platforms to see how we can help create a safer, more efficient work environment. Contact us today to learn more.

The post Ergonomics and Industrial Platforms: A Key to Safer Work Environments appeared first on SafeRack.

The Manufacturing Mavens recognition is part of the South Carolina Manufacturing Conference and Expo, which celebrates innovation and leadership in manufacturing. Now in its second year, the initiative spotlights female trailblazers contributing to South Carolina’s economic growth and development.

Michele and other honorees will be celebrated at a luncheon event on November 8, 2024, at the Greenville Convention Center.

“We are thrilled to see Michele’s dedication and leadership recognized,” said Scott Warofka, Associate Publisher at SC Biz News. “The Manufacturing Mavens embody the spirit of innovation and perseverance in an industry vital to South Carolina’s economy.”

As a valued member of SixAxis, SafeRack is committed to supporting leaders like Michele, who drive change and inspire the next generation of women in manufacturing. Congratulations to Michele and all of the honorees for their remarkable contributions to the industry.

In addition to her role at SafeRack, Michele is an active member of the Women in Manufacturing Association (WiM), the only national and global trade association dedicated to supporting women in the manufacturing sector. WiM represents over 28,000 individual members from over 3,000 manufacturing companies worldwide and provides a wide range of resources, including virtual learning, career fairs, networking groups, and professional development programs. As Sponsorship Director for the South Carolina Chapter, Michele is key in advancing WiM’s mission to inspire and promote women in manufacturing careers.

SC Biz News – ANNOUNCING: Meet the 2024 Manufacturing Mavens honorees

The post Michele Thompson Recognized as 2024 Manufacturing Maven appeared first on SafeRack.

Loading/Unloading Transloader

Transloaders are mobile units that transfer goods from one mode of transportation to another, such as from a truck to a railcar or vice versa. As a mobile platform, they can be outfitted with equipment for specific needs such as grounding protection, overfill monitoring, and metering for custody transfer. They are integral to the logistics of industries like rail, shipping, and freight by facilitating the movement of bulk materials, liquids, or other products between different transportation methods.

This transloader is equipped with a bottom loading hose for unloading tanker trucks and a loading arm that top loads railcar tanks. Operators can bulk transfer chemicals and liquids directly in the field, and safely access the top of vehicles. Transloading is especially valuable when goods must switch transport systems en route to their final destination.

SafeRack Gangways:

• Gangway 1: Installed on the transloader for accessing the top of the railcar. Easily lowering onto the top of the railcar with a 2-rail safety cage designed to sit securely on top of the railcar’s crash box, ensuring operator safety while accessing the top valves, hatches and fittings.
• Gangway 2: This gangway is configured for accessing the top of the tanker truck. It is equipped with a 4-rail safety cage, providing fall protection and a secure platform for operators to access the truck’s top hatch, which is necessary for venting during the unloading process.

Both gangways exceed OSHA standards, ensuring that Patriot Rail’s transloading operations meet stringent safety regulations.

Patriot Rail – An operations company for short line and regional freight railroads and rail services

Patriot Rail operates over 30 regional short line freight railroads and rail-related services companies, with more than 1,200 rail miles across the United States. Their service capabilities extend to freight and railcar storage, transloading, warehousing, industrial development, track access, and excursions. With the increase in international trade and the complexity of logistics, transloading has become a critical component of Patriot Rail’s operations, requiring reliable equipment that ensures both efficiency and safety.

Operational Benefits

• Enhanced Safety: The SafeRack gangways provide secure, OSHA-compliant access to both the railcar and tanker truck, minimizing the risk of falls and ensuring safe operational procedures.
• Efficiency: The dual-hose transloading system allows for quick and efficient transfer of chemicals, reducing downtime and improving overall throughput.
• Versatility: The ability to access both railcars and trucks with specialized gangways makes the transloader a versatile solution for Patriot Rail’s diverse transloading needs.

The post SafeRack Gangways Optimize Transloader Operations for Railcar-to-Truck Bulk Transfer appeared first on SafeRack.

Effortless Mobility with Oversized Wheels

RollaStep mobile stairs and ladders are engineered with large, oversized wheels, making them easy to maneuver across various terrains. Whether navigating uneven surfaces in a yard or repositioning the stairs in a busy facility, the smooth-rolling design ensures that you can move your equipment effortlessly and securely.

Weather-Resistant and Long-Lasting Construction

Constructed from high-grade aluminum with powder-coated handrails, RollaStep products are built to withstand harsh outdoor conditions. This corrosion-resistant design prevents rust and ensures a long service life, even in demanding environments. The all-weather capability of our mobile stairs and ladders makes them a reliable choice for both indoor and outdoor use.

Convenient Storage and Versatility

One of RollaStep’s standout features is its ability to store the units easily when not in use. Because it’s easy to move, these mobile ladders and stairs can be quickly moved out of the way, optimizing space in your facility and maintaining a clutter-free work area. The lightweight yet sturdy construction allows for single-user operation, further enhancing the convenience and practicality of RollaStep products.

Ideal for Industrial Applications

RollaStep mobile stairs are perfect for accessing vehicles, such as during tarping and tying down truck loads. When not needed, they can be easily rolled into a storage area, showcasing their versatility and efficiency in real-world applications. By choosing SafeRack’s RollaStep, you’re investing in a product that combines safety, mobility, and durability, ensuring compliance with OSHA standards while improving operational efficiency.

The post Mobile Stairs – Easy to move and easy to store appeared first on SafeRack.

Location	Mediterranean Sea
Customer	Energean Power
Product	25 ErectaStep Stairs and Platforms
Industry	Marine & Energy
Facility Type	Floating Production, Storage, Offloading) vessel

ErectaStep’s products are ideal for maritime environments due to their aluminum construction, which resists corrosion and rust.

Logistics and Coordination

The energy company’s procurement team in Greece managed the purchase and logistics, ensuring the smooth shipment of materials to Israel, where they were then transported to the vessel. Each of the 25 ErectaStep stair and access systems was configured to the specific requirements of the equipment and locations throughout the FPSO vessel. SafeRack streamlined the installation process by ‘spot packing’ the components, making them easy to identify and assemble on the vessel. SafeRack collaborated with the customer’s engineering contractor to ensure the correct placement and configuration for each platform and stair configuration. The modular, bolt-together design of ErectaStep components allowed for quick and efficient on-site assembly without the need for welding or heavy equipment. Any fitment issues were easily resolved by adjusting the modular components as needed, minimizing downtime and logistical challenges.

Installation Gallery

The ErectaStep products were utilized for various critical access points on the FPSO vessel, including:
Gas Turbines Access, Essential Generator Fuel Gas Valve Access, Rich Meg Filter Access, Flash Gas Compressor Access, Produced Water Skid Panel Access, Sales Gas Compressor AFT and Port-side Access, Distribution Meg Filter Access

ErectaStep’s modular design allowed for quick and efficient installation without the need for welding or heavy equipment.

Project Success:

The initial order comprised 25 platforms. Following the successful implementation, an additional order for 8 platforms was placed, signifying the project’s success and the reliability of ErectaStep products.

Key Product Features:

1. Durable Construction: Marine-grade aluminum ensures longevity and resistance to corrosion.
2. Modular Design: Allows for infinite configurations and easy on-site assembly.
3. Safety Compliance: All products meet OSHA standards for stairs, ladders, work platforms, and guardrails, ensuring safe work environments.
4. Ease of Installation: Prefabricated components that bolt together, eliminating the need for hot permits or welding.

The ErectaStep installations on the FPSO vessel demonstrate SafeRack’s capability to provide robust and adaptable access solutions for complex marine environments. These installations not only improve operational efficiency but also ensure safety and compliance with regulatory standards.

SafeRack Marine Loading Solutions

Marine Gangways

SafeRack’s MarinaStep barge access and ship access gangways are advanced, corrosion-resistant aluminum marine gangways that are designed for code-compliant worker safety, durability, and reliability in marine environments and are built to order to your required length and specifications that are built to last.

More on SafeRack’s Marine Gangways

Marine Loading and Unloading Systems

A full range of products and services of Fluid Transfer Systems, Hose Handling Systems, Tandem Mooring Systems, Large Bore Flexible Hose Systems, Marine Coupling Systems, and Loading Platforms.

More on Marine Hose and Loading Arms

Energean Power FPSO Producing at Full Capacity

Vessel Details:

• IMO Number: 9889162
• Vessel Name: Energean Power
• Ship Type: Offshore Support Vessel
• Flag: Marshall Islands
• Gross Tonnage: 94,290
• Summer Deadweight: 148,089 tons
• Length Overall: 227 meters
• Beam: 50 meters
• Year of Build: 2022

Energean, an oil and gas company, has been a significant player in the energy sector. The Energean Power FPSO vessel, moored 80 kilometers west of Israel’s coast, has reached its maximum gas production capacity, supporting the Karish North and Karish fields. The vessel processes and exports gas to various power stations in Israel, enhancing energy security and supply stability in the region.

The post SafeRack’s ErectaStep Installations on a FPSO Vessel appeared first on SafeRack.

This SafeRack gangway installation for a new SOPREMA facility in Tongeren, Belgium. This gangway installation gives workers a safe way for workers to access the top hatches and silo valves and loading hoses for top-loading trucks

SafeRack Solution

SafeRack’s gangway solution ensures worker safety and operational efficiency in accessing the silo tops for loading trucks. The gangway facilitates safe access to the valves and top loading hoses, integral for SOPREMA’s daily operations.

• Product: SafeRack SAS Gangway
• Material: Aluminum with stainless steel hardware
• Features:
  • Self-Adjusting Stairs to accommodate varying vehicle heights
  • Slip-resistant walk surface
  • Safety cage with adjustable height for enhanced worker protection
  • Lightweight and corrosion-resistant design

Key Benefits

• Safety: The SAS Gangway ensures workers can safely reach the top valves and loading hoses without the risk of falls or accidents.
• Efficiency: The gangway design allows for quick and easy adjustment to different truck heights, speeding up the loading process.
• Durability: Built with robust materials, the gangway is designed to withstand harsh industrial environments and weather conditions, ensuring long-term reliability.
• Customization: The gangway was tailored to meet SOPREMA’s specific needs, ensuring optimal integration with the facility’s operations.

Facility Background

SOPREMA’s new plant emphasizes sustainability. It features a fossil-free, nearly zero-energy building with green roofs and Corten steel accents. This facility is designed to blend seamlessly into the landscape, reinforcing SOPREMA’s commitment to environmentally responsible construction and operations.

Implementation

The installation of the SafeRack gangway was seamlessly integrated into SOPREMA’s new facility, aligning with their sustainable and efficient operational goals. Thanks to effective collaboration between SafeRack, SOPREMA, and the involved construction teams, the project was completed within the tight schedule required for the production start.

SafeRack’s gangway solution is crucial to SOPREMA’s new eco-friendly production plant, enhancing worker safety and operational efficiency. This installation reflects our commitment to delivering innovative and reliable access solutions tailored to the specific needs of global industrial clients.

XPS Insulation: Everything You Need to Know

What is XPS?

XPS (extruded polystyrene) is a popular thermal insulation material known for its high performance and durability. At SOPREMA’s XPS factory in Belgium, new XPS insulation boards are manufactured using recycled materials, including cutting waste from XPS panels and expanded polystyrene (EPS).

Pros and Cons of XPS

Pros:

• Excellent Lambda Value: Provides superior thermal insulation.
• High Compressive Strength: Suitable for heavy loads.
• Water Repellent: Ideal for use in humid environments.
• Lightweight: Easy to handle and install.
• Limited Thickness: Offers effective insulation without bulk.
• Rot Resistance: Long-lasting performance.
• Long Lifespan and Reliability: Durable over time.
• 100% Recyclable: Supports circular construction projects.

Cons:

• Fire Classification: XPS has a Euroclass E rating for fire resistance, which is not its strongest feature.

Applications: What Can XPS Be Used For?

• Underground Insulation: Ideal for foundation walls.
• Inverted Roofs: Combined with DUOFLEX for effective roofing solutions.

XPS versus Other Insulation Materials

1. XPS vs. EPS:
   • Cell Density: XPS has higher cell density, providing better compressive strength.
   • Water Vapor Resistance: XPS is less permeable to moisture compared to EPS.
2. XPS vs. PIR/PUR:
   • Material Composition: PIR/PUR are chemical-based, while XPS is polystyrene-based.
   • Thermal Performance: PIR/PUR offers better lambda values, but XPS has superior compressive strength.
   • Moisture Resistance: XPS excels in humid environments, unlike PIR and PUR.

Conclusion

SafeRack’s gangway solution is crucial to SOPREMA’s new eco-friendly production plant, enhancing worker safety and operational efficiency. This installation reflects our commitment to delivering innovative and reliable access solutions tailored to the specific needs of global industrial clients. Additionally, SOPREMA’s use of XPS insulation demonstrates their dedication to sustainable building practices, ensuring long-term energy efficiency and environmental responsibility. For more information on SafeRack’s products and solutions, visit SafeRack.com.

The post Project Profile: SafeRack Gangway Installation for SOPREMA, Belgium appeared first on SafeRack.

This ErectaStep installation achieved full ROI in under 1.5 years, delivering substantial cost savings while improving safety too!

Saves Money

Comparing traditional scaffolding rentals with ErectaStep modular platforms reveals significant long-term financial benefits. While renting scaffolding might seem less expensive initially, costs quickly add up with the rental fees, frequent inspections and certification, and the need for skilled labor for assembly and disassembly. Scaffolding also requires regular maintenance, incurring additional costs. In contrast, ErectaStep’s modular stair design eliminates these recurring costs, offering a significant long-term saving. Constructed from marine-grade aluminum, ErectaStep systems are designed for durability and long-term use, significantly reducing maintenance expenses without requiring repetitive, costly re-certification.

Benefits of ErectaStep over Traditional Scaffolding

Improved Safety and Compliance

ErectaStep’s stairs are designed to meet OSHA standards, ensuring a safe working environment for all personnel involved in maintenance and inspection tasks. The stairs’ construction, made from industrial-grade aluminum, eliminates the risks associated with using scaffolding, such as instability and potential for collapse.

Durability and Low Maintenance

Constructed from 100% industrial-grade aluminum, ErectaStep stairs are resistant to rust, warping, and rotting. This ensures a long lifecycle and minimal maintenance, which is particularly important in the harsh conditions often found in industrial environments like nitrogen manufacturing facilities​​​​.

Modular Design for Versatile Applications

ErectaStep’s modular design allows for infinite configurations, making it possible to configure the stairs to any height and specific site requirements without custom fabrication and the costs and extended timelines that come with custom fabrication.

Quick Installation

One of the significant advantages of ErectaStep stairs over scaffolding is the ease and speed of installation. The prefabricated components bolt together on-site without the need for welding, enabling a rapid setup that minimizes downtime and disruption to facility operations​​​​.

Improved Operational Efficiency

By replacing scaffolding with ErectaStep’s permanent stairs, the facility has streamlined its maintenance and inspection processes. The stairs provide reliable, consistent access to valves, allowing for quicker and more efficient task completion. This improvement in operational efficiency helps reduce overall turnaround times, critical for maintaining production schedules in the manufacturing sector​​​​.

Specific Features of the Installation

• Material: 100% industrial-grade aluminum, ensuring durability and resistance to corrosion.
• Compliance: Fully meets OSHA standards, enhancing workplace safety.
• Configurability: Modular design allows customization to any required height and site-specific needs.
• Installation: Prefabricated and bolted together on-site, requiring no welding and ensuring a quick setup​​​​​​.

The post ErectaStep Stair Installation Replaces Scaffolding at Arizona Chemical Manufacturing Facility appeared first on SafeRack.

What is ISO 14001:2015?

ISO 14001:2015 specifies the requirements for an environmental management system (EMS) that an organization can use to enhance its environmental performance. This standard is intended for organizations looking to systematically manage their environmental responsibilities and contribute to environmental sustainability.

Benefits of ISO 14001:2015 Certification

Achieving ISO 14001:2015 certification demonstrates our commitment to:

• Sustainable Practices: This certification reflects our dedication to reducing environmental impact through sustainable business practices.
• Compliance and Quality: ISO 14001:2015 is a globally recognized standard that ensures our compliance with environmental laws and regulations, enhancing the quality and reliability of our products.
• Continuous Improvement: We are committed to improving our environmental performance, ensuring our operations are efficient and environmentally responsible.

Our Commitment to Sustainability

At SixAxis, we recognize the critical role of environmental management in our business processes. This certification highlights our leadership and commitment in this area, integrating environmental management into our core business strategy. We strive to:

• Involve top management in environmental initiatives.
• Enhance environmental protection throughout our processes.
• Adopt a life cycle approach to our production systems.
• Ensure transparent, truthful, reliable, and understandable communication of environmental information to all stakeholders.

The post SafeRack Achieves ISO 14001:2105 Certification appeared first on SafeRack.

A fall arrest system is a safety mechanism used to protect workers at heights. It is designed to stop a person from falling once a fall has already started. This system is particularly useful for workers operating on top of vehicles or other elevated areas with a risk of falling.

Common Elements of a Fall Arrest System

SafeRack Fall Protection Service and Equipment

SafeRack specializes in Fall Protection solutions that safeguard workers from the second leading cause of workplace injuries: falls from height. Our comprehensive range of products is designed to meet and exceed OSHA standards, ensuring not just compliance but a safer, more productive work environment.

FLATBED TARPING SYSTEM

Falls while loading and tarping a flatbed trailer without fall protection can cause severe injury and even be fatal. SafeRack’s overhead semi-trailer tarp system is always safe and OSHA-compliant

FALL PROTECTION FOR LOADING FLATBED TRAILERS

SafeRack rolling platforms provide a safe walk surface beside the flatbed truck trailer while loading. With large swivel casters, you can easily roll the platforms alongside the flatbed and roll it away when the truck leaves.

MAXRACK ELEVATING SAFETY CAGE

The new MaxRack-powered elevating handrail system is the only elevating safety cage on the market that can be raised and lowered manually if your facility loses power or plant air.

ELEVATING CAGE LOADING SYSTEMS FOR TRUCK & RAILCARS

Our elevated safety handrail loading system enables workers to perform their jobs with confidence knowing they’re protected from falls.

FULL BODY HARNESS AND FALL PROTECTION BELT COMBOS

Full Body Harness/Belt Combos by PeakWorks are designed to be lightweight and comfortable, so you can wear them all day. It’s also ANSI Z359.11 certified…

LIFELINE CABLE FALL PROTECTION SYSTEMS

The SafeRack cable lifeline fall protection system is a lightweight, shock-absorbing horizontal fall protection system designed for use in railcar and truck tank container loading and unloading applications.

TROLLEY BEAM FALL ARREST SYSTEMS

Give workers loading or tarping flatbed trailers the flexibility and mobility to work safely and confidently at heights with a SafeRack trolley beam system for flatbed trailers.

RAILCAR LOADING SYSTEMS & PLATFORMS

The #1 selling railcar gangway and loading platforms in North America. SafeRack is your partner in designing and building turnkey railroad bulk loading platforms and…

Importance of Proper Use and Maintenance

To ensure the effectiveness of a fall arrest system, it is crucial to follow proper use and maintenance protocols:

• Inspection: Regular inspection of all components is essential. Look for any signs of wear, damage, or defects in the I-beam, trolley, lifeline, harness, and other parts.
• Training: Workers must be properly trained in the use of fall arrest systems. This includes understanding how to don the safety harness correctly, how to attach the lifeline, and what to do in the event of a fall.
• Maintenance: Proper care and maintenance of the equipment extend its life and ensure its functionality. Avoid exposing the equipment to corrosive substances, and store it in a dry, clean area when not in use.

Conclusion

Fall arrest systems are vital for protecting workers operating at heights. By understanding and correctly using the various components of the system—such as the I-beam, anchor trolley, self-retracting fall limiter, lifeline, D-ring extender, safety harness, tagline, and bollards—workers can significantly reduce the risk of serious injury or death from falls. Regular inspection, proper training, and diligent maintenance ensure these systems function effectively and provide the necessary protection.

The post Understanding Fall Arrest Systems appeared first on SafeRack.

Georgia Pacific needed a solution to protect non-employee truck drivers who were required to climb atop their log trailers to manually unbuckle or unstrap timber loads.

Project Details

SafeRack’s engineering team designed an OSHA-compliant horizontal trolley beam fall arrest system with an access platform and a SafeRack gangway for operators to reach the top of their load on the log trailer. The design meets the facility’s requirements of providing a safe way for truck operators to prepare their load quickly for unloading for improved throughput.

Log Trailer Unloading Station Overview:

The fall arrest system and access platform was installed at the Georgia Pacific paper mill in Big Island, VA. The double-sided configuration improves the facility efficiency and increases throughput by allowing multiple log trailers to be processed simultaneously, while providing a safe working environment for truck operators as they prepare their loads for off-loading.

System Benefits:

• Provides OSHA-compliant fall protection for non-employee truck operators
• Adaptable to various log trailer lengths and heights
• Allows truck operators to safely access the top of their loads when necessary
• Arrests falls by keeping operators upright in a harness, preventing ground impact
• Enhances overall facility safety and reduces liability risks

Installation Elements

Trolley Beam Fall Arrest System

• Double-sided configuration
• Horizontal I-beam design for maximum coverage
• Compatible with self-retracting lifelines
• Meets or exceeds OSHA and ANSI standards
• Allows attachment anywhere along the beam, including midpoints
• Reduces fall distances during loading and unstrapping operations

SafeRack Gangway

• Installed on both sides of the access platform
• Self-leveling and articulating design to accommodate varying vehicle heights
• One-piece stair construction for enhanced durability and reduced weld failures
• Spring counterbalance for ease of use

SafeRack’s custom-engineered fall arrest solution effectively addresses the unique safety challenges presented by log trailer unloading operations at Georgia Pacific’s Big Island facility. By combining a trolley beam fall arrest system with accessible gangways, the installation ensures compliance with safety regulations while maintaining operational efficiency and improving throughput… safely.

A log trailer, logging trailer or timber trailer, is a specialized type of semi-trailer designed for transporting raw logs from forests to processing facilities. Log trailers are typically 40 to 53 feet long with sturdy side stakes or bunks to contain and support the load. They often feature a skeletal frame design to minimize weight while maximizing payload capacity.

Flatbed Trailer Types

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A North American automotive assembly plant located in the Mid-West reached out to SafeRack late last year to find a safer alternative to their operators climbing up the sides of tank trucks. This complex not only assembled vehicles but also had a paint department where they prepped, primed, and painted various components.

Project Challenge

The customer was bottom unloading approximately 3 to 5 trailers per day of acrylic polyurethane “enamel” and clear topcoat resins via hoses. However, they still needed to access the tops of trailers to check seals and take samples. The existing method of operators climbing up the sides of tank trucks posed significant safety risks and inefficiencies.

SafeRack’s Solution

SafeRack’s ultimate solution included a platform and stair unit, an SAS self-adjusting stair access gangway, and a fall prevention safety cage. This solution provided the following benefits:

• Platform & Stair Unit: Ensured stable and secure access to the tops of the trailers.
• SAS Self-Adjusting Stair Access Gangway: Allowed operators to safely and easily reach the trailer tops.
• Fall Prevention Safety Cage: Provided an extra layer of safety, fully encapsulating the worker and preventing falls.

Impact on Operations

“A paint shop is one of the most critical and often most expensive stages in the assembly process. It is the one area where you can’t afford any downtime. A vehicle’s paint is often the first thing a customer notices and must look flawless.”

SafeRack’s solution not only enhanced the safety of the operators but also ensured the paint shop could maintain continuous operation without the risk of accidents or delays due to unsafe access methods. This allowed the automotive assembly plant to uphold the highest standards of quality and efficiency in their paint department.

The post Bulk Paint Unloading at an Automotive Assembly Plant in the Mid-West appeared first on SafeRack.

Previously, Amtrak employees at the Los Angeles maintenance shed had to use extension ladders to perform maintenance in and on locomotives, a method fraught with safety risks and inefficiencies. SafeRack was awarded the contract to design and build a state-of-the-art, two-story access platform, enabling the maintenance crew to work more efficiently in a fully OSHA-compliant, safe environment.

Project Overview

The SafeRack team designed and engineered a hot-dipped galvanized steel construction platform, complete with stair units, towers, gangway track, and carriage, all fully encased in handrails. This two-story platform is designed to provide safe and easy access for maintenance tasks on Amtrak’s locomotives, addressing previous challenges and enhancing overall safety. Each level includes a SafeRack gangway for workers to access the locomotive. The gangways are raised as the railcar pulls into the shed and can be lowered into position, providing workers an easy and safe way to work on the locomotive.

Gangway Solutions

Fall Protection Specialist

“As subject matter expert, I’ll leverage my years of experience as your personal consultant throughout the project to ensure you get a world-class solution.”

Ray Evans

 – 

Bulk Chemical Market Specialist

Contract#  47QSAWA19D0085  

Enhanced Safety and Efficiency

The post Railcar Maintenance Access Platform appeared first on SafeRack.

Introducing the next-generation YellowGate, setting a new standard in industrial safety with unmatched installation speed. Designed to make safety effortless, YellowGate is pre-assembled so it installs in seconds with no special tools required, securing your facility in just three simple steps.

Go To YellowGate.com

The standard industrial YellowGate safety gates cover openings between 24” and 36” and can be adjusted in the field with nothing more than a wrench. Simply measure the opening, slide the gate to the desired width, tighten the adjustment bolts, and you’re done. This flexibility allows you to save time and money while maintaining the highest safety standards for your facility.

Manufactured in the USA from heavy-gauge aluminum, YellowGate is built to last and complies with OSHA regulations. The pre-assembled design eliminates the need for field cutting, drilling, or special tools, making installation as quick and effortless as possible. Additionally, YellowGate is in stock and ready to ship, ensuring your facility’s safety without delay.

YellowGate is not just a safety gate; it’s a comprehensive efficiency solution designed to meet your facility’s demands. With its swift installation, extensive adjustability, and dedication to quality and sustainability, YellowGate is the premier choice for securing industrial passageways efficiently and effectively.

Upgrade to YellowGate and prioritize safety and efficiency at your facility today!

The post NEW – Introducing the Next Generation of Safety Gates appeared first on SafeRack.

Location	Sulphur, Louisiana
Project	Replacing Temporary Scaffolding
Client	Citgo
Materials/Product	Petroleum
Facility	Petrochemical Refinery

JODY ASHWORTH
Regional Manager | Safety Consultant | OSHA Compliant | Advanced Technology | Fall Protection & Loading Solutions | Louisiana
Follow Jody on LinkedIn

Solution: The refinery reached out to ErectaStep for a permanent stair solution. Utilizing ErectaStep’s modular design and advanced CPQ (Configure, Price, Quote) software, a suitable stair configuration was quickly devised using readily available components. This approach eliminated the need for costly and time-consuming custom fabrication.

Installation: The project commenced with the removal of the old scaffolding and was followed by a week of site preparations and concrete work. The installation of the new ErectaStep stairs was completed in just one day, thanks to the bolt-together design that required no welding, special equipment, or tools.

Results: The new ErectaStep installation led to significant cost savings by eliminating ongoing rental and maintenance expenses associated with the temporary scaffolding. The more durable and efficient stair solution not only reduced costs but also enhanced operational efficiency and safety. The refinery has since planned to replace all temporary scaffolding across the facility, with the new stairs expected to pay for themselves in under two years.

Conclusion: The transition to ErectaStep’s permanent stair solutions marks a strategic improvement in the refinery’s maintenance and safety management. This project exemplifies the economic and safety benefits of choosing durable, prefabricated solutions in demanding industrial environments. For more details on how ErectaStep can improve your facility’s safety and efficiency, contact us today.

Project Profile – RollaStep as a Scaffolding Alternative

A large tire manufacturing plant had to regularly access their heat exchangers, a piece of equipment that is used in transferring heat between a solid object and a fluid, or between two or more fluids. Workers needed a work platform to access these heat exchangers for maintenance every 4-6 weeks throughout the year. Each time scaffolding was rented and union contractors were brought in to set-up and break down the units at an expense of $2,400 each time. Additionally, you can see from the photos that the scaffolding was cumbersome, difficult to move from each heat exchanger and wasn’t OSHA compliant.

See full project profile

The post SafeRack Replaces Temporary Scaffolding with Permanent Stairs at Refinery appeared first on SafeRack.

In both industrial and non-industrial environments, the requirement for a step, stair, or ramp is required when there is a break in elevation of 19 inches (48 cm) or more to be OSHA compliant.

Here’s an example of two different industrial facilities with a 1-step ErectaStep unit installed to be OSHA compliant and, as importantly, provide safe access points for workers to navigate around the plant. Because ErectaStep’s metal stairs are modular with parts always in stock, these units could be shipped and installed the next day. No engineering or fabrication is needed; they are just anchored to the cement without special tools.

Ray Evans, who has been with SafeRack since 2003 and currently serves as a Market Specialist, offers insights into the impact of material choices on safety, productivity, and overall business success, particularly regarding stairs and access solutions.
Contact Ray or follow him on LinkedIn

ErectaStep’s Easy Solutions – Both Compliance and Safety

ErectaStep’s pre-engineered, modular, and fully compliant metal stairs, platforms, and crossovers are easy to meet OSHA standards. Our modular stairs not only save time and are cost-efficient, but they’re also adaptable to various industrial and commercial environments. The modularity of ErectaStep’s products ensures that they can fit the specific needs of any site, helping to prevent common workplace incidents such as trips, slips, and falls by providing reliable access solutions​​​​.

Key Benefits of ErectaStep Stair Units

• OSHA Compliant: All ErectaStep stair and access platforms meet the critical safety standards set by OSHA, ensuring that they help maintain a safe working environment​​.
• Modularity and Customization: The modular design allows for quick assembly and easy adaptation to various heights and configurations, making them ideal for virtually any application​​.
• Durability: Constructed from industrial-grade materials, ErectaStep’s products are designed to withstand harsh environments without succumbing to rust or degradation​​.
• Ease of Installation: ErectaStep’s products are prefabricated and designed for easy onsite assembly, requiring no welding and minimal tools​​.

Practical Application in Industrial Settings

ErectaStep’s solutions are prominently used where quick and safe access is needed over obstacles such as pipes, spill containment dike walls, or uneven ground. Our product range, from simple one-step units to complex multi-level stair systems, allows facilities to implement safety measures without engineering, welding, or custom fabrication.

Conclusion

Understanding when a step is required to maintain safety standards in any facility is important. By integrating ErectaStep’s compliant and customizable stair solutions, businesses can enhance the safety and accessibility of their operations, ensuring that they not only meet regulatory requirements but also protect their employees from potential hazards. For more detailed information on implementing these solutions in your facility, consider contacting ErectaStep for a consultation or a demonstration of their products​​.

The post When is a Step Required? appeared first on SafeRack.

Sponsored by CNA, the endorsed business insurance carrier for FMA, the Awards are designed to promote safety in the industry, and winners are selected by the FMA Safety Council. The Safety Award of Merit is given to companies posting an injury and illness incidence rate for the reporting period that is better than the published Bureau of Labor Statistics (BLS) rate by 10 percent or greater, based on their NAICS code.

To be eligible to receive recognition, companies were required to submit OSHA Form 300A, Summary of Work-Related Injuries and Illnesses, for the period Jan. 1, 2023, through Dec. 31, 2023. Firms of all sizes were eligible. Winners were selected based on North American Industry Classification System (NAICS) code categories and BLS injury and illness incidence rates. The complete list of 2024 award winners has been published on FMA’s blog.

SafeRack is the recognized industry leader in truck and railcar loading platform systems, maintenance work platforms, rolling platforms and related safety and fall protection products.

About FMA  

The Fabricators and Manufacturers Association (FMA) supports the workforce lifecycle in the metal fabricating industry by bringing awareness of manufacturing careers to the next generation, helping metal fabricators to hone their skills, and engaging them through conferences and tradeshows. Founded in 1970, FMA is a co-founder and co-sponsor of FABTECH, the industry’s leading tradeshow, and the publisher of The Fabricator, The Tube and Pipe Journal, The Welder, The Fabricator en Español, Canadian Metalworking, and Canadian Fabricating and Welding. Learn more about FMA.

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According to both the Bureau of Labor Statistics and the National Safety Council, slips, trips, and falls are the 2^nd leading cause of injury in the workplace, with 25,000 daily incidents. The most common cause of slip and fall accidents is due to wet and/or uneven walk surfaces which account for approximately 55% of all accidents or incidents.

Ray Evans, who has been with SafeRack since 2003 and currently serves as a Market Specialist, offers insights into the impact of material choices on safety, productivity, and overall business success, particularly regarding stairs and access solutions.
Contact Ray or follow him on LinkedIn

Slips, trips, and falls (STFs) pose significant risks in industrial facilities, leading to injuries that can disrupt operations and impact productivity. These risks impact every worker regardless of title or job responsibilities, but certain tasks naturally have a higher exposure than others.  Often, the cause of an STF incident is multifactorial, encompassing human and environmental risk factors. An STF-related disability can greatly diminish the occupational capability and quality of life of the workers you employ. 

STFs are addressed in OSHA’s General Industry Guidelines OSHA 29 CFR 1910.20-.30. While OSHA does not define formal training requirements for STFs, it is your company’s responsibility to train employees to recognize, report, and avoid unsafe practices or conditions.  

This paper focuses on the causes of STFs in industrial settings, presents statistical insights, and suggests effective preventive measures to enhance workplace safety.

Common Causes of Slips, Trips and Falls

The list of factors contributing to STFs is numerous. While some are dependent on the nature of the work being performed and others are inherent in everyday life, your company is responsible and liable for all of them when it comes to keeping workers safe.  

Causes of STFs include:

STFs can be organized into 3 main categories: 

Statistical Information in Industrial Settings

According to the Bureau of Labor Statistics (BLS), STFs consistently rank among the top causes of non-fatal injuries in the industrial sector. Industries such as manufacturing and construction report a higher incidence of STFs when compared to other sectors.  Beyond physical harm to the employee and the potential loss of quality of life, lost productivity and increased workers’ compensation claims are financial consequences worth noting. STFs in industrial workplaces can significantly impact the financial health of the business.

To keep your facility operating at peak performance, careful consideration and planning must be made to mitigate risks that prevent injury anywhere workers or visitors require access. 

Mitigating Risks for Slips, Trips & Falls in Industrial Facilities

Environmental Modifications:

• Implement regular floor inspections and maintenance
• Use anti-slip coatings on floors and staircases
• Provide adequate lighting in all areas, particularly in high-risk zones

Employee Training and Awareness:

• Provide comprehensive training on handling hazardous materials and machinery safely
• Emphasize the importance of wearing appropriate footwear
• Conduct regular safety drills and awareness programs

Equipment and Machinery Safety Protocols

• Establish and enforce protocols for machinery maintenance
• Provide comprehensive training on the use of proper equipment to perform maintenance activities
• Clearly mark hazardous areas and ensure unobstructed pathways
• Install audible alarms and visual signals near high-risk zones

Management and Supervision

• Implement strict housekeeping policies to reduce clutter
• Conduct regular safety audits and inspections
• Promote a safety culture through leadership and employee involvement

The True Cost of Injuries

Slips, Trips & Falls are the number one most common safety hazard.  

By The Numbers

Cause 15% of all accidental deaths 
Make up 20% of all job-related injuries
Responsible for 1 in 6 of all lost-time work injuries

The significant impact slips, trips, and falls can have on the overall success of any business is undeniable. Their impact on a company’s bottom line due to loss of production time and medical expenses, not to mention the associated loss of morale among workers, as well as brand loyalty and lack of trust from partners and prospective customers should not be underestimated. But with careful consideration and planning, your business can take steps to prevent these accidents and protect the integrity and profitability of your business.

Best Practices to Stay Safe and Compliant 

Loading Dock

In the picture on the left, there is a potential fall hazard at the loading bay.  This risk was mitigated by installing an OSHA-compliant retractable physical barrier so that it was impossible to accidentally walk off the edge and fall to the ground below.

Warehouse Loft Access

The steps in the image on the left are problematic for two reasons. They exceed the standard rise/run and end with a trip hazard. In the same photo, it is apparent that the trip hazard was mitigated by adding the platform, however, it does not meet the OSHA requirement of a 36” platform when changing stair riser heights.  The best practice was a compliant safe access system with consistent riser heights that also eliminated the trip hazard.     

Pipeline Terminal Valve Access

In the image on the left, a portable ladder or mobile work platform is required to access the valve terminal at this pipeline terminal. By installing a permanent work and access platform (right image), operators can now use an OSHA-compliant ladder to access the valve without compromising efficiency or safety. The image on the right shows how this solution was replicated to all valves along the pipeline manifold.

Standby Power Generators

Power generation is becoming more prevalent as companies in a variety of industries weigh the impact loss of power has on productivity. Backup systems ensure continued operations in the event of a power failure. The image on the right shows the benefits of installing a permanent and compliant access solution to ensure safe and easy access to power generators.

Vessel Manufacturer

The photo on the left shows a workers using a ladder to access the top of the vessel. In addition to being difficult to transport to the task at hand, ladders are a common cause for workplace injuries. Improper placement, incorrect use, and the use of worn or damaged equipment are the most common issues that can contribute to the problem of ladder safety at work. The photo on the right demonstrates the benefits of using our mobile platform to perform the same task. Easy to move, easy to secure, and fully compliant, our mobile platforms keep workers safe and productive.  

Barge and Ship Access

In image on the left, the non-compliant gangway is installed at an unsafe angle, is missing stanchions and handrails, and shows loose netting with significant signs of wear. In comparison, our gangway installation on the right is ergonomically balanced and provides safe, fully compliant access from shore to ship.

Valve Maintenance

The valve maintenance access shown in the photo on the left is an accident waiting to happen. In addition to human error, the use of multiple ladders presents a multitude of potential problems. Workers are much more likely to take short cuts such as choosing the wrong ladder, improperly placing the ladder, or putting themselves in harm’s way in the name of efficiency. Our pre-engineered modular platform, shown in the photo on the right, eliminates the guesswork and makes keeping workers working safely and efficiently totally easy.  

Pipe Crossover

Crossing over a 12” pipe seems simple enough, but that’s exactly where a slip, trip, or fall could happen if the operator is in a hurry and not paying attention. Don’t let your company become a statistic.

Roof Top Maintenance

Roof top maintenance is usually an afterthought for a builder or contractor; they design an entry door or opening but there’s most likely a large step down required to access the roof top creating the potential for a slip, trip, or fall.

Let’s recap….

In industrial facilities, addressing the specific causes of slips, trips, and falls requires a targeted and comprehensive approach. By focusing on environmental modifications, employee training, safety protocols for equipment and machinery, and effective management strategies, industrial workplaces can significantly reduce the occurrence of STFs. Prioritizing safety in these settings not only protects the workforce but also contributes to enhanced operational efficiency and reduced financial liabilities associated with workplace injuries.

Equip your workplace with safety solutions to prevent slips, trips, and falls. Contact a SafeRack representative to help safeguard your team.

The post Slips, Trips, and Falls in the Workplace appeared first on SafeRack.

Ray Evans, who has been with SafeRack since 2003 and currently serves as a Market Specialist, offers insights into the impact of material choices on safety, productivity, and overall business success, particularly regarding stairs and access solutions.
Contact Ray or follow him on LinkedIn

Safety Culture as the Foundation:

A robust safety culture is the key to success in any industry. It not only reduces accidents but also boosts productivity, employee morale, and overall business success. Fall protection is a critical aspect, and according to the National Safety Council, it continues to be a top concern, highlighting the need for proper safety education and equipment use.

Material Selection Matters:

When it comes to providing secure access to industrial equipment or buildings, safety should be a priority. Material selection plays a vital role in improving product longevity, reducing maintenance costs, and enhancing the overall user experience.

Wood vs. Aluminum:

• Durability: Aluminum outshines wood in durability, requiring minimal maintenance compared to the high upkeep of wood.
• Corrosion Resistance: Aluminum’s resistance to rust makes it a superior choice over wood, especially in challenging conditions.
• Ease of Assembly: Prefabricated aluminum solutions offer significant time and cost savings compared to labor-intensive wood construction.
• Strength/Weight: Aluminum, being three times stronger than wood, proves to be a more reliable choice in various applications.
• Cost: While wood may have a lower upfront cost, the long-term benefits of aluminum outweigh the initial savings.

Aluminum vs. Steel:

• Durability: Steel’s strength is unmatched, but aluminum’s flexibility and lighter weight offer advantages in certain applications.
• Corrosion Resistance: Aluminum’s natural resistance to corrosion gives it an edge over steel, especially in corrosive environments.
• Weight: Aluminum’s lightweight nature makes it easier to transport and handle than the denser steel.
• Cost: While steel may have a lower cost per pound, aluminum’s advantages often justify the higher initial expense.

Aluminum vs. Fiberglass:

• Durability: Fiberglass excels in resisting scratches and dents, while aluminum holds up better against UV exposure.
• Corrosion Resistance: Both materials offer corrosion resistance, with fiberglass excelling in certain chemical environments.
• Strength: Aluminum’s durability surpasses fiberglass, making it more suitable for impact-prone applications.
• Weight: Aluminum is heavier than fiberglass but offers comparable strength at a lower weight.
• Cost: Fiberglass tends to be more expensive than aluminum, considering both material and manufacturing costs.

Making the Right Choice:

Ultimately, the choice of material depends on the specific application. For industrial and commercial environments, wood is generally not recommended. Aluminum proves to be a versatile and cost-effective choice in most cases, while fiberglass is suitable for extreme acidic or alkaline environments.

At SafeRack, sustainability is a key consideration, with a focus on recycled materials. The decision-making process involves evaluating safety, performance, throughput, sustainability, cost, and total cost of ownership. By carefully weighing these factors, businesses can confidently select the best material for their unique and site-specific applications, ensuring both safety and efficiency.

After considering all these factors, the best choice in material for your specific application will rest on your specific needs and desired outcome.  Properly considering the information in this document will help you make the best possible decision.  It’s not just about one thing, it’s about all of them.

• Safety
• Performance
• Throughput
• Sustainability
• Cost
• Total cost of ownership

We at SafeRack are standing by to help you, and wish you success. If you have any questions about material selection when building your safety solutions, please reach out to a SafeRack representative.

The post Enhancing Industrial Safety and Performance: Your Essential Guide to Material Selection appeared first on SafeRack.

A prominent public transportation authority in the Bay Area sought an upgrade from their cheap and inefficient mobile stairs, which were cumbersome and had to be moved from place to place by maintenance workers as needed. Their needs included:

• Safer, more efficient access for maintenance crews
• Greater productivity for workers

Location	San Francisco Bay Area
Industry	Public Transportation
Product	ErectaStep Modular Stair Platform

DEREK ROSE
The Compliance and Safety Expert on this project

Challenge

The customer sought a more effective solution to ensure easy, safe access to passenger train cars for their crew. The challenge was to replace inefficient and unsafe mobile stairs with a more stable, durable, and efficient solution.

Outcome

The reconfigured application works beautifully. Installation was straightforward and easily implemented using our installation manual and a few simple tools. The safety and efficiency of the maintenance crew’s operations have been significantly enhanced. The ErectaStep system provides a stable and reliable solution in its current configuration while offering versatility as the facility’s needs change over time.

The ErectaStep installation at this San Francisco Bay Area public transportation facility highlights its versatility and adaptability, demonstrating its value in enhancing operational safety and efficiency in the public transportation industry.

The post Access Solution for San Francisco Public Transportation Maintenance appeared first on SafeRack.

1. Selecting Fall Protection Equipment:

• Choose equipment for chemical environments: Select fall protection equipment that is specifically designed for chemical loading areas. Ensure the materials are resistant to corrosion, abrasion, and chemical exposure to maintain reliability and effectiveness under harsh conditions.

2. Ensuring Ease of Use and Adjustability:

• Opt for User-Friendly Gear: Make sure the fall protection gear, such as harnesses and lanyards, is easy to put on and adjust. This will help workers to equip themselves quickly and correctly, reducing the risk of accidents and enhancing safety.

3. Implementing Regular Inspection and Maintenance:

• Schedule Inspections: Establish a routine schedule for inspecting and maintaining all fall protection equipment. This practice helps to identify wear or damage early and ensures that the equipment is always in prime condition for worker protection.

4. Providing Worker Training and Education:

• Conduct Comprehensive Training: Offer thorough training on the correct use, inspection, and maintenance of fall protection equipment. This empowers workers to spot potential hazards, use the equipment properly, and maintain a safe working environment.

5. Emphasizing the Importance of Safety Measures:

• Maintain Safety Protocols: It’s crucial to have the right safety measures and protocols in place to protect everyone involved in bulk railcar chemical loading operations.

6. Learn More About SafeRack:

• Explore SafeRack Products: SafeRack is recognized as the industry leader in truck and railcar loading platform systems, maintenance work platforms, rolling platforms, and related safety and fall protection products.

By following these instructions, you can ensure a safer work environment during bulk railcar chemical loading operations, protect workers from potential hazards, and contribute to the overall safety culture of your workplace.

To learn more about our products and how we can help keep your workplace safe, contact a member of our team today.

The post Key Considerations for Fall Protection in Bulk Railcar Chemical Loading Operations appeared first on SafeRack.

Celebrating Success: SafeRack’s Sales Team Triumphs in 2023

Mount Pleasant, SC – Amidst the backdrop of the USS Yorktown, SafeRack’s sales team recently celebrated a year marked by unwavering commitment to safety and customer excellence. This gathering in Mount Pleasant, South Carolina, celebrated achievements and reaffirmed our core mission: to provide safe access solutions and unparalleled service in the field by enhancing Collaboration and Growth in 2024!

A Commitment to Safety and Service: Our sales team is at the forefront of this mission. Each member plays a pivotal role in ensuring that every product we offer meets the highest safety standards and that every client interaction is imbued with our dedication to excellence.

Celebrating Our Safety Champions

(L-R) Bryce Jordan, Tom Merschdorf, Phillip King, Nate Elliott, Shane Lykke, Cody Harris, and John Nance (VP of sales)

Cody Harris, representing the Gulf Coast, was honored for his outstanding dedication to providing safe and reliable solutions.

(L-R) John Nance (VP of Sales), Brad Lamberton, Cody Harris, Travis McCrane, Nate Elliott, Jason McKinney, and Jack Murphy (Chief Commercial Officer)

Jason McKinney

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ErectaStep Award Winners

(L-R) John Nance (VP of Sales), Florens Verstraten (Business Unit Leader), Derek Rose, Shane Lykke, Jon Verlander, Nate Elliott, Cody Harris, Bryce Jordan, Phillip King, and Jack Murphy (Chief Commercial Officer)
Jody Ashworth (not pictured)

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King of ErectaStep

Jon Verlander

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Tom Semiklose Award

Tom Semiklose awarded Raquel Strickland for exemplifying the spirit of customer-first service, commercial excellence, resilience, and humility, all while upholding our safety values.

This event reflected SafeRack’s dedication to safety and customer excellence. We congratulate all our awardees and thank our entire sales team for their commitment to keeping workers safe and customers satisfied.

The post SafeRack Celebrates a Stellar 2023! appeared first on SafeRack.